Mike fink 2 433 views.
Laser cut acrylic gears.
The blue piece is the clear acrylic front.
Each wild gears product is called a gear set and is laser cut from a solid sheet of acrylic.
The difficulty lies with creating the drawing for the gears.
Alex cnc en 141 057 views.
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Laser cut display gears step 1.
I am not familiar with laser rental rates but actual laser time to make each cut of an acrylic rod is no more than a few seconds.
The first laser cut is made as close to one end as possible.
As different laser cutters use different file.
Wild gears is easier to use and has more pieces and options.
The parts file is divided into two pages.
All the parts apart for the dowel pieces cut out and ready to go.
Waimea mr taylor 164 views.
I ve done some prototyping with cutting gears from metal before although the precision was good weight was an issue.
Laser cutting gears that fit your needs usually gears are manufactured by net shaping molding with metal or plastic powders or by traditional machining techniques.
Thanks to sculpteo s online services you can design your own custom gears in many materials with both 3d printing and laser cutting.
The first problem faced was when producing gears.
Each piece feels good solid crisp.
The gears in question are cut out of mdf board which is readily usable on all but the feeblest lasercutters you ll find in the average makerspace.
The file is a pdf.
Manually creating a drawing for functional gears is quite complex and time consuming.
Glue together the two.
I need to keep the gears as light as possible without losing much from the accuracy i do have relatively small gears i m using a tooth size of.
Gears with a laser cutter even the complex profiles of involute gears are easy to cut once you have a vector drawing for the gears you want to create.
I am fortunate to be able to use rods up to 8 long but if the laser you use handles smaller sizes you can cut them to a length that fits with whatever saw you have available without worrying about how accurate that cut is.
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Wild gears are the end result of a kickstarter campaign that set out to make a newer better spirograph like product.
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I m trying to desing a reasonably complicated assembly with gears.